Hyperion manufactures tailor-made wear resistant components and offers tailored services and application development expertise. We have a wide range of experience in the development, production, and application of cemented carbide and diamond wear components to improve the performance, productivity, and lifetime of your products. We also have the unique ability to partner with our customers in the development of effective solutions.
Hyperion offers tailor-made wear resistant components, tailored services, and application development expertise to support our customers’ competitive needs.
We have over 60 years of experience in the development, production, and application of cemented carbide wear components and composite diamond coating (CDC) products to solve your needs.
Cemented carbide is one of the most successful composite engineering materials ever produced. Cemented carbide’s unique combination of strength, hardness, and toughness satisfies the most demanding applications. Hyperion has over 60 years of experience in the development, production, and application of cemented carbide wear components.
STANDARD GRADES
Grades with high wear resistance combined with high transverse rupture.
Co-binder and corrosion resistance grades.
Standard grades for bearings, valve balls applications.
Shank type FG
TOLERANCES
Diameter: +0.15/0 mm
Length: +0.2/0 mm
Finish: Ra 0.4 - 1.0
STANDARD GRADE
H10F
MINIMUM ORDER QUANTITY
20,000 pcs
Shank type HP, RA
TOLERANCES
Diameter: +0.15/0 mm
Length: +0.25/0 mm
Finish: Ra 0.4 - 1.0
STANDARD GRADE
H10F
MINIMUM ORDER QUANTITY
20,000 pcs
Pellet for 2-pieces bur/Solid pin
TOLERANCES
Diameter: +0.3/0
Length: D < 4.5: ±0.10; D > 4.5: +0.30/0
Finish: Ra 0.4 – 1.0
STANDARD GRADE
H10F, H6M
MINIMUM ORDER
QUANTITY 50,000 pcs
Pellet for 2-pieces bur/Solid pin
TOLERANCES
Diameter: ±0.10
Length: D < 4.5: ±0.10; D > 4.5: +0.30/0
Finish: Ra 0.4 – 1.0
STANDARD GRADE
H10F, H6M
MINIMUM ORDER
QUANTITY 50,000 pcs
SIZES
Outer diameter from 3 to 350 mm
Height from 1.5 up to 300 mm
Wall thickness/height > 0.10
AS SINTERED
Ra 3.2
Tolerances down to ±1%
STANDARD GRADES
Grade portfolio with hardness HV30 from 900 to 2200
Corrosion resistance grades down to pH > 2
SIZES
Outer diameter up to 115 mm
Length up to 370 mm
AS SINTERED
Ra 3.2 tolerances down to ±1%
STANDARD GRADES
Grade portfolio with hardness HV30 from 900 to 2200
Corrosion resistance grades down to pH > 2
SIZES
Outer diameter from 3 to 350 mm
Height from 1.5 up to 300 mm
Wall thickness/height > 0.10
AS SINTERED
Ra 3.2 tolerances down to ±1%
STANDARD GRADES
Grade portfolio with hardness HV30 from 900 to 2200
Corrosion resistance grades down to pH > 2
SIZES
L from 50 to 320 mm
W from 12 to 30 mm
Thickness between 2.5 ~ 6 mm
The angle range is 0 ~ 45°. Roughness Ra 0.2
STANDARD GRADES
H6F, H10F, and H15F
SIZES
Outer diameter from 3 to 350 mm
Height from 1.5 up to 300 mm
Wall thickness/height > 0.10
AS SINTERED
Ra 3.2 Tolerances down to ±1%
STANDARD GRADES Grade portfolio with hardness HV30 from 900 to 2200
Corrosion resistance grades down to pH > 2
PRODUCTS
• Bearings
• Vane pump body
• Shafts
• Pistons
• Rollers
• Wear Pads
• Bushings
APPLICATIONS
• Helicopter rotors
• Aircraft engines
• Aircraft air conditioning system
• Aircraft control system
PRODUCTS
• Wear plates
• Needles
• Bushings
• Pins
• Valve balls
• Actuators
APPLICATIONS
• Injectors components
• High pressure pump
• Valve train
• Pumps
• Turbochargers
Conventional cobalt bonded cemented carbides can be used in many applications facing heavy problems of wear or high mechanical stress, but they have a limited corrosion resistance for working conditions under severe abrasive or corrosive requirements. As a general rule, straight WC-Co grades are resistant to corrosion down to pH 7.
PRODUCTS
• Wear plates and wear liners
• Tiles
• Feed/discharge bushings
• Sleeves
• Nozzles
• Inserts
SOLUTIONS
• Complex wear plates and liners
• Inner diameter below 1 mm for nozzles
• Tiles can be supplied as solid, brazed, or coated
• Materials compliant with EC1935/2004 and FDA
PRODUCTS
• Blanks products
APPLICATIONS
• Surgical procedures
• Laboratory manufacturing
Versimax is a silicon carbide bonded diamond composite with superior wear resistance, high strength, and high temperature performance. Versimax has hardness, strength, and toughness approaching that of Co-sintered PCD but provides superior thermal stability. The ceramic bonded composite is impervious to most corrosives.
PRODUCTS
• Die blanks tools
• Grades with HV30 900 to 1600
APPLICATIONS
• Cold heading process
• Fastener manufacturing for construction, general industry, automotive, and aerospace
A global, full-line provider of innovative cemented carbide, diamond, and cubic boron nitride solutions. We enable our customers to improve business performance with effective and wear-resistant tools, applications, and components in hard and super-hard materials.
PRODUCTS
• Seat
• Disc
• Piston/Valve
SOLUTIONS
• Materials with FDA compliant materials
• High corrosion-resistant tungsten carbides
PRODUCTS
• Nozzles
• Swirl chamber design
• Orifice inserts
• Funnel shape
SOLUTIONS
• Material hardness up to 2000 HV30 / 94 Rockwell
• Other harder solutions: Versimax
PRODUCTS
• Seal rings
• Bushings
• Plungers
SOLUTIONS
• Complex shaped rings from small to large sizes
• FDA, EC1935/2004, and USP87 compliant materials
• Wide range of finish from blank to ground
PRODUCTS
• Roller
• Slipper
• Lock block
• Cheek plates
• Pusher tips
SOLUTIONS
• Complete roller supply
• Re-servicing and re-profilling of rollers
PRODUCTS
• Blocks
• Rectangular plates
• Ultrafine to medium grain size grades
• Grades with HV30 900 to 1700
APPLICATIONS
• Stainless steel processing
• Films/thin sheet metal
• Electronics stamping
• Abrasive material
• General purpose
Hyperion offers tailor-made wear resistant components, tailored services, and application development expertise to support our customers’ competitive needs.
We have over 60 years of experience in the development, production, and application of cemented carbide wear components and composite diamond coating (CDC) products to solve your needs.
Cemented carbide is one of the most successful composite engineering materials ever produced. Cemented carbide’s unique combination of strength, hardness, and toughness satisfies the most demanding applications. Hyperion has over 60 years of experience in the development, production, and application of cemented carbide wear components.
STANDARD GRADES
Grades with high wear resistance combined with high transverse rupture.
Co-binder and corrosion resistance grades.
Standard grades for bearings, valve balls applications.
Shank type FG
TOLERANCES
Diameter: +0.15/0 mm
Length: +0.2/0 mm
Finish: Ra 0.4 - 1.0
STANDARD GRADE
H10F
MINIMUM ORDER QUANTITY
20,000 pcs
Shank type HP, RA
TOLERANCES
Diameter: +0.15/0 mm
Length: +0.25/0 mm
Finish: Ra 0.4 - 1.0
STANDARD GRADE
H10F
MINIMUM ORDER QUANTITY
20,000 pcs
Pellet for 2-pieces bur/Solid pin
TOLERANCES
Diameter: +0.3/0
Length: D < 4.5: ±0.10; D > 4.5: +0.30/0
Finish: Ra 0.4 – 1.0
STANDARD GRADE
H10F, H6M
MINIMUM ORDER
QUANTITY 50,000 pcs
Pellet for 2-pieces bur/Solid pin
TOLERANCES
Diameter: ±0.10
Length: D < 4.5: ±0.10; D > 4.5: +0.30/0
Finish: Ra 0.4 – 1.0
STANDARD GRADE
H10F, H6M
MINIMUM ORDER
QUANTITY 50,000 pcs
SIZES
Outer diameter from 3 to 350 mm
Height from 1.5 up to 300 mm
Wall thickness/height > 0.10
AS SINTERED
Ra 3.2
Tolerances down to ±1%
STANDARD GRADES
Grade portfolio with hardness HV30 from 900 to 2200
Corrosion resistance grades down to pH > 2
SIZES
Outer diameter up to 115 mm
Length up to 370 mm
AS SINTERED
Ra 3.2 tolerances down to ±1%
STANDARD GRADES
Grade portfolio with hardness HV30 from 900 to 2200
Corrosion resistance grades down to pH > 2
SIZES
Outer diameter from 3 to 350 mm
Height from 1.5 up to 300 mm
Wall thickness/height > 0.10
AS SINTERED
Ra 3.2 tolerances down to ±1%
STANDARD GRADES
Grade portfolio with hardness HV30 from 900 to 2200
Corrosion resistance grades down to pH > 2
SIZES
OD between 10 to 80 mm
H between 10 to 80 mm
ID between 2 to 40 mm
TOLERANCES
(W, L) Size: 105 x 105(1) +1.5/0 mm
Rest <2% size
(1) Actual size can vary from 103.8 to 106.8 depending on grade selection.
SIZES
L from 50 to 320 mm
W from 12 to 30 mm
Thickness between 2.5 ~ 6 mm
The angle range is 0 ~ 45°. Roughness Ra 0.2
STANDARD GRADES
H6F, H10F, and H15F
SIZES
Outer diameter from 3 to 350 mm
Height from 1.5 up to 300 mm
Wall thickness/height > 0.10
AS SINTERED
Ra 3.2 Tolerances down to ±1%
STANDARD GRADES Grade portfolio with hardness HV30 from 900 to 2200
Corrosion resistance grades down to pH > 2
PRODUCTS
• Bearings
• Vane pump body
• Shafts
• Pistons
• Rollers
• Wear Pads
• Bushings
APPLICATIONS
• Helicopter rotors
• Aircraft engines
• Aircraft air conditioning system
• Aircraft control system
PRODUCTS
• Wear plates
• Needles
• Bushings
• Pins
• Valve balls
• Actuators
APPLICATIONS
• Injectors components
• High pressure pump
• Valve train
• Pumps
• Turbochargers
PRODUCTS
• Blanks
• Nickel coated balls
APPLICATIONS
• Bearings
• Valve balls
• Metrology
Conventional cobalt bonded cemented carbides can be used in many applications facing heavy problems of wear or high mechanical stress, but they have a limited corrosion resistance for working conditions under severe abrasive or corrosive requirements. As a general rule, straight WC-Co grades are resistant to corrosion down to pH 7.
PRODUCTS
• Wear plates and wear liners
• Tiles
• Feed/discharge bushings
• Sleeves
• Nozzles
• Inserts
SOLUTIONS
• Complex wear plates and liners
• Inner diameter below 1 mm for nozzles
• Tiles can be supplied as solid, brazed, or coated
• Materials compliant with EC1935/2004 and FDA
PRODUCTS
• Blanks products
APPLICATIONS
• Surgical procedures
• Laboratory manufacturing
Versimax is a silicon carbide bonded diamond composite with superior wear resistance, high strength, and high temperature performance. Versimax has hardness, strength, and toughness approaching that of Co-sintered PCD but provides superior thermal stability. The ceramic bonded composite is impervious to most corrosives.
PRODUCTS
• Die blanks tools
• Grades with HV30 900 to 1600
APPLICATIONS
• Cold heading process
• Fastener manufacturing for construction, general industry, automotive, and aerospace
A global, full-line provider of innovative cemented carbide, diamond, and cubic boron nitride solutions. We enable our customers to improve business performance with effective and wear-resistant tools, applications, and components in hard and super-hard materials.
PRODUCTS
• Seat
• Disc
• Piston/Valve
SOLUTIONS
• Materials with FDA compliant materials
• High corrosion-resistant tungsten carbides
PRODUCTS
• Nozzles
• Swirl chamber design
• Orifice inserts
• Funnel shape
SOLUTIONS
• Material hardness up to 2000 HV30 / 94 Rockwell
• Other harder solutions: Versimax
PRODUCTS
• Seal rings
• Bushings
• Plungers
SOLUTIONS
• Complex shaped rings from small to large sizes
• FDA, EC1935/2004, and USP87 compliant materials
• Wide range of finish from blank to ground
PRODUCTS
• Roller
• Slipper
• Lock block
• Cheek plates
• Pusher tips
SOLUTIONS
• Complete roller supply
• Re-servicing and re-profilling of rollers
PRODUCTS
• Blocks
• Rectangular plates
• Ultrafine to medium grain size grades
• Grades with HV30 900 to 1700
APPLICATIONS
• Stainless steel processing
• Films/thin sheet metal
• Electronics stamping
• Abrasive material
• General purpose
PRODUCTS
• Tiles
• Looper tips
APPLICATIONS
• Decanters
• Textile
• Agriculture
