Fastener Die Blanks

Cemented carbide fastener die blank wear part

Hyperion Materials & Technologies manufactures long wearing, dependable cemented carbide fastener die blanks that meet industry and customer requirements. Fastener die blanks are used in the cold heading process in fastener manufacturing industries. We partner with our customers to improve performance and develop solutions for their fastener die blank applications. 

 

PRODUCTS APPLICATIONS

• Die blanks tools

• Nickel coated balls

• Cold heading process

• Fastener manufacturing for construction, general, automotive, and aerospace

BENEFITS

• Dependable cemented carbide with fracture toughnesses up to K1c 25 for heading and nut forming

• Long wearing cemented carbide grades that meet industry requirements for extrusion applications

• Higher yields resulting from Hyperion's quality cemented carbides

• Higher output with tailor-made tolerance options.

 

SIZES

Fastener die blank

 

Outside Diameter (ΦD): 10 to 80 mm

Length (L): 10 to 80 mm

Inside Diameter (Φd): 2 to 40 mm

 

 

 

 

TOLERANCES

As sintered condition (see tables)

 

TOLERANCE OUTER DIAMETER

ΦD (mm) Length (mm)
10 - 20 20 - 40 40 - 60 60 - 80
10 - 20 +0.35 / +0.70 +0.40 / +0.85 - -
20 - 40 +0.65 / +1.10 +0.70 / +1.25 +0.75 / +1.40 +0.80 / +1.55
40 - 60 +0.95 / +1.50 +1.00 / +1.65 +1.05 / +1.80 +1.10 / +1.95
60 - 80 +1.25 / +1.90 +1.30 / +2.05 +1.35 / +2.20 +1.40 / +2.35

 

TOLERANCE LENGTH

ΦD (mm) Length (mm)
10 - 20 20 - 40 40 - 60 60 - 80
10 - 20 +0.30 / +0.75 +0.35 / +0.90 - -
20 - 40 +0.35 / +0.90 +0.40 / +1.05 +0.45 / +1.20 +0.50 / +1.35
40 - 60 +0.40 / +1.05 +0.45 / +1.20 +0.50 / +1.35 +0.55 / +1.50
60 - 80 +0.45 / +1.20 +0.50 / +1.35 +0.55 / +2.20 +0.60 / +1.65

 

TOLERANCE INNER DIAMETER

ΦD (mm) Length (mm)
10 - 20 20 - 40 40 - 60 60 - 80
10 - 20 -0.25 / -0.50 -0.30 / -0.60 - -
20 - 40 -0.25 / -0.60 -0.30 / -0.70 -0.35 / +0.80 -0.40 / -0.90
40 - 60 -0.25 / -0.70 -0.30 / -0.80 -0.35 / +0.90 -0.40 / -1.00
60 - 80 -0.25 / -0.80 -0.30 / -0.90 -0.35 / +1.00 -0.40 / -1.10

 

STANDARD CEMENTED CARBIDE GRADES

Grades available for impact applications with fracture toughness K1C from 10 to 24

*Cemented carbide is also known as solid carbide or tungsten carbide (WC).

 

OPTIONS

Semi-finished

 

Additional sizes, tolerances, cemented carbide grades, and quantities (e.g., tests) are available upon request.

 

Other cemented carbide forming tools manufactured by Hyperion include:

 

Your Hyperion sales person can offer their expertise in selecting the cemented carbide and wear part best suited to solve your needs.

 

Did you know you can recycle your cemented carbide with Hyperion?  Visit our recycling page or contact us for details.