Carbide Supported Thick BZN® 9100 Compacts for Endmills

Hyperion PCD blanks

Hyperion Materials & Technologies manufactures a complete line of high quality polycrystalline cubic boron nitride (PCBN) products for machining ferrous materials. Thick BZN® 9100 Compacts consist of the finest Borazon® CBN particles sintered and integrally bonded to a cemented tungsten carbide substrate in a layer thicker than that of our traditional BZN Compacts.

The BZN 9100 Compacts parts are manufactured and sold as carbide-supported cylinders that are to be manufactured into endmills for machining hardened ferrous materials.

Performance Characteristics

  • Machines harder materials
  • Provides better finishes
  • Single tool solution
  • High-speed machining
  • Consistent and repeatable performance
  • Greatly improved tool life.

Thick BZN 9100 Product Offering

PCBN Layer Thickness (mm) Overall Thickness (mm) PCBN Layer Tolerance (mm) Overall Thickness Tolerance (mm) Diameter (mm +/-0.10)
0.8 10 +0.3 / -0.0 +0.1 / -0.0 1.5 - 8.5
1.4 4.8 (or 3.7)* +0.3 / -0.0 +0.1 / -0.0 1.5 - 8.5
1.5 8 (or 6.5)* +0.3 / -0.0 +0.1 / -0.0 1.5 - 8.5
1.7 4.8 (or 4.5)* +0.3 / -0.0 +0.1 / -0.0 1.5 - 8.5
1.7 8.5 +0.3 / -0.0 +0.1 / -0.0 1.5 - 8.5
2.0 8.0 (or 7.5)* +0.3 / -0.0 +0.1 / -0.0 1.5 - 8.5
2.3 8.0 (or 6.3)* +0.3 / -0.0 +0.1 / -0.0 1.5 - 8.5
2.5 8.5 +0.3 / -0.0 +0.1 / -0.0 1.5 - 8.5
3 13 (or 10 or 8)* +0.3 / -0.0 +0.1 / -0.0 1.5 - 8.5

*Dimensions noted in parentheses are available upon request.

 

 

Your Hyperion sales person can offer their expertise in selecting the PCBN product best suited to solve your needs.

 

*Cemented carbide is also known as solid carbide and tungsten carbide (WC).