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La biblioteca de Hyperion

La biblioteca de Hyperion ofrece contenido de gran valor sobre nuestros productos y servicios.
Superalloy Machining Guide for Toolmakers

Superalloy Machining Guide for Toolmakers

Hyperion shares practical guidance for toolmakers selecting blanks for machining heat-resistant superalloys (HRSAs) and titanium alloys. Used in aerospace, power generation, chemical processing, medical manufacturing, and other demanding applications, superalloys place severe demands on process stability. The Superalloy Machining Guide connects a variety of machining operations with application-focused carbide rods, carbide and cermet insert blanks, and polycrystalline diamond (PCD) and polycrystalline cubic boron nitride (PCBN) solutions that deliver optimal performance.
Carbide Carbide Rolls Carbide Metal Cutting PCD PCBN
Adapting Aerosol Can Tooling for Higher Recycled Aluminum Content

Adapting Aerosol Can Tooling for Higher Recycled Aluminum Content

As aerosol canmakers increase usage of recycled aluminum content, tooling requirements are changing. What worked for traditional aluminum inputs may not deliver the same performance with recycled material. Explore what this shift means for aerosol can tooling.
Can Tooling
Aerospace Composite Tooling End Mill Blanks

3 Ways PCD Veined End Mill Blanks Improve Aerospace Composite Tooling

Aircraft demand continues to outpace production capacity, increasing pressure on component manufacturers to raise output without compromising quality. As lighter, high-performance composites become more important to aircraft design, toolmakers need cutting solutions that can machine these abrasive materials consistently. Hyperion Materials & Technologies examines how PCD veined end mill blanks can help address that challenge.
PCD
Thick PCD Blanks for High-Performance Micro-Drill Design

Why Advanced Materials Are Changing the Way Micro-Drills Are Made

Aircraft lightweighting, electronics miniaturization and vehicle electrification are pushing manufacturers to fit more performance into smaller, lighter components. Carbon fiber-reinforced polymer (CFRP) helps reduce structural mass, while silicon carbide (SiC) supports compact, efficient power systems. Many resulting components require smaller, tighter-tolerance holes in materials selected for performance rather than machinability. Therefore, toolmakers are creating micro-drills that preserve cutting geometry and hole quality through more drilling cycles. Hyperion Materials & Technologies examines how thick PCD blanks provide the usable diamond volume needed to meet that demand.
PCD
Failure Solving for Well Completion Components

Solving the Root Causes of Well Completions Component Failure

Premature completions component failure is rarely caused by a single factor. Abrasion, erosion, corrosion, cavitation, and mechanical loads can interact to accelerate wear and reduce equipment reliability. Discover how identifying the root cause of failure, and matching materials to specific operating conditions, can extend component life and improve completions productivity.
Carbide Research and Development
Aerospace Manufacturing Tool Blanks

Innovative Tool Blanks for Aerospace Manufacturing

Hyperion examines how innovative carbide rod and polycrystalline diamond (PCD) tool blanks provide a stronger foundation for aerospace tool design. Better blank selection boosts many tool performance variables, including tool life, cut quality, process stability, and long-term cost.
Carbide Carbide Rods Diamond PCD Research and Development
Semiconductor Processing Guide

Semiconductor Processing Guide: Diamond Solutions for Efficient Production

Semiconductors are at the center of technological transformation. From electric vehicles to AI infrastructure, global demand is accelerating. The rapid adoption of new technology forces higher performance requirements for semiconductors. Innovative materials are central to achieving higher performance standards. Advanced semiconductor materials, like silicon carbide (SiC) and gallium nitride (GaN), redefine what semiconductors can do. These materials enable higher voltages, faster switching, and improved thermal performance. Material advancements come with a tradeoff: manufacturing complexity increases at every stage of production.
Diamond
Precision Carbide Grinding Services

Precision Carbide Grinding Services for Tight-Tolerance Manufacturing

Precision carbide grinding services influence repeatability, lead times, and production flow. Hyperion Materials & Technologies offers manufacturers and toolmakers important evaluation criteria for selecting a grinding partner when tight tolerances and dependable turnaround are critical. At Aggressive Grinding Service, a part of Hyperion, continuous monitoring of critical dimensions, first-article control, in-process inspection, and structured process planning reduce variation before final inspection. Timely and accurate grinding services decrease rework to provide manufacturers with more predictable production performance.
Carbide
Optimize Insert Tool Development with Prototyping

Optimize Insert Tool Development with Prototyping

Effective insert blank prototyping does more than provide toolmakers with a starting shape. It thoroughly evaluates geometry, manufacturability, material compatibility, finishing requirements, and production readiness before full-scale manufacturing begins. Hyperion Materials & Technologies examines how early collaboration creates a more efficient path from concept to commercialization.
Gears Hobs & Blanks Carbide Metal Cutting
DZ18 & DZ23: Faster Bodymaker Swings and More Flexible Canmaking

DZ18 & DZ23: Faster Bodymaker Swings and More Flexible Canmaking

As canmakers expand can formats and rely on more flexible production lines, lightweight carbide tooling has become a practical lever for reducing changeover disruption, protecting throughput, and supporting line consistency. In this downloadable article, Hyperion Materials & Technologies examines how DZ18 and DZ23 help reduce tooling weight, support faster swing line transitions, and improve operating flexibility without sacrificing the wear resistance required in demanding canmaking environments.
Carbide Can Tooling
AM70: Multi-stack Machining

AM70: Extend Drill Life in Multi-Stack Machining

Toolmakers win multi-stack drilling programs by delivering drills that extend tool life, stabilize hole quality, and minimize manufacturing cost per hole. Hyperion Materials & Technologies partnered with a toolmaker to optimize carbide substrate selection for a demanding automotive application. The result improved drill performance that saved about $150,000 annually in operational costs for the manufacturer and secured future business for the toolmaker.
Carbide Carbide Rods
Reduce Defects in Machining Advanced Ceramics

Reduce Defects Machining Advanced Ceramics

Advanced technical ceramics used in optics, medical applications, and specialty glass are engineered for performance in highly precise environments. The hardness, brittleness, and chemical stability of these advanced ceramic materials make them inherently difficult to machine. In grinding, lapping, and polishing operations, even small inconsistencies in abrasive behavior can lead to chipping, subsurface damage, and unpredictable removal rates.
Diamond
AM50: Inconel Finishing Carbide Grade

AM50: How Carbide Grade Selection Impacts Tool Life in Superalloy Finishing

Selecting the right carbide grade requires more than matching a tool material to a workpiece. It requires understanding the machining operation, edge geometry, thermal load, wear mode, and production goals. Hyperion Materials & Technologies explores how close collaboration with toolmakers on material selection improves tool life, process reliability, and overall tool value.
Carbide Carbide Rods
Leak-Free Spray System Assemblies

Leak-Free Spray System Assemblies

Leakage in spray and fluid dispensing systems is rarely caused by a single component. More often, it originates at the interfaces, where materials meet, loads transfer, and sealing performance is determined. This article explores how precision assembly capabilities directly influence sealing performance, system durability, and validation outcomes—and why early, integrated control of interfaces is essential.
Carbide
AM10F: Titanium Machining Carbide Grade

Superior Carbide Grade for Machining Titanium Alloys and Superalloys

Titanium alloys and heat‑resistant superalloys (HRSAs) are two of the most essential materials used in aerospace manufacturing. However, they are among the most challenging to machine. For toolmakers and manufacturers searching for one superior carbide solution, grade AM10F delivers unmatched tool life and performance on both materials.
Carbide Carbide Rods Carbide Metal Cutting Research and Development
Regrinding Can Necker Tooling

Regrinding Necker Tooling to Match New‑Tool Performance

Regrinding necker tooling is one of the most effective ways for canmakers to reduce cost, extend tool life, and maintain stability on today’s high‑speed neckers. However, achieving performance comparable to new tooling requires a precise, well‑controlled rework process. This article explains how necking dies and knock outs should be reconditioned, the engineering principles behind proper stage‑to‑stage regrinding, and why certain stages must always be replaced.
Can Tooling
Secure Wear Parts Supply Chain

Secure Wear Parts Supply Against Market Volatility

A secure supply of carbide wear components is essential for maintaining productivity in industries such as aerospace, power generation, and petrochemical processing. Since tungsten is a limited global resource affected by geopolitical and regional pressures, understanding how your suppliers manage sourcing, production, and capacity is key to safeguarding your operations.
Carbide
Sawing Applications Brochure

Advanced Materials for Sawing Applications

Hyperion Materials & Technologies offers decades of expertise in cemented carbide, cermet, and other advanced materials used to create high-performance saws. With global engineering and manufacturing teams, Hyperion is uniquely positioned to support toolmakers with high‑quality components designed for reliability and consistent performance.
Sawing Carbide Metal Cutting
Premium Tool Production Brochure

Toolmaker Solutions: Premium Tool Production Brochure

To craft precision machining solutions, you must start with the best materials available. Accelerate tool manufacturing with Hyperion’s comprehensive selection of superhard materials engineered for tight tolerances and consistent high performance.
Carbide Sawing Gears Hobs & Blanks Carbide Rods Diamond Carbide Metal Cutting PCD PCBN
Boost Toolmaking Capacity Using Semi-Finished Tool Blanks

Boost Toolmaking Capacity Using Semi-Finished Tool Blanks

Manufacturers in aerospace and other high-tech industries demand precision, speed, and reliability. For toolmakers supplying sophisticated carbide round tools, these requirements can create production bottlenecks caused by time-consuming early stage grinding and limited machine capacity for valuable finishing work. Semi-finished carbide round tool blanks provide a solution to both challenges.
Carbide Carbide Rods Carbide Metal Cutting
Cut Inefficiency Out of Converting Lines with Intelligent Rotary Cutting Solutions

Cut Inefficiency Out of Converting Lines with Intelligent Rotary Cutting Solutions

Unplanned downtime and tool-related failures can derail production goals. As converting lines run faster and process advanced materials, conventional rotary cutting systems struggle to keep up, leading to premature wear, inconsistent quality, and costly interruptions. Learn how Hyperion’s intelligent rotary cutting extensions deliver peak performance through real-time insights that facilitate proactive maintenance and optimize uptime.
Rotary Cutters Research and Development
High Performance Solutions for Pumps & Compressors

Precision to Power High-Performance Pumps & Compressors

In high-stakes environments where precision is key, there’s simply no room for component failures or unplanned downtime. If you’re facing challenges with wear, corrosion, or leakage, you’ll find practical, material-driven solutions in this guide. With Hyperion’s customized, high-performance components in combination with its reliable global manufacturing expertise, OEMs are gaining reliability and uptime for demanding applications.
Carbide Research and Development
Near-Net Shape Insert Blanks

Streamline Indexable Tool Production with Near-Net Shape Blanks

Saving time in tool fabrication has far-reaching benefits for manufacturers. Every minute gained translates into higher output, enabling shops to produce more tools without increasing labor or equipment costs. Near-net shape indexable insert blanks help toolmakers reduce cycle times and lower operational expenses by minimizing energy consumption, machine wear, and setup adjustments. By starting closer to the final geometry, manufacturers can simplify processes, reduce excess material removal, and achieve measurable improvements in precision and consistency.
Carbide Carbide Metal Cutting
Carbide Brazing Tips Brochure

Carbide Brazing Tips Brochure

Final-stage tool failure is a direct cost threat to your bottom line. Tool fabrication failure leads to rework or scrap, resulting in additional labor costs and wasted materials. Repairing tools disrupts workflows and causes delays that ripple through the entire production schedule. Unlock the next level of precision and reliability in toolmaking. Hyperion Materials & Technologies offers carbide brazing tips to minimize tool failure, achieve dimensional accuracy, and deliver excellent surface finishes in Swiss machining, special tooling, and single-point cutting applications.
Carbide Metal Cutting
Precision Can Tooling Strategies

Unlock Secret Savings in Can Making with Precision Tooling

In the high-speed, high-volume world of can making, even the smallest tooling deviations can lead to massive material waste, production downtime, and lost revenue. However, investing in precision-engineered tooling can dramatically improve efficiency and profitability.
Can Tooling
Polishing Guide for Wire Drawing Dies

Polishing Guide for Wire Drawing Dies

Polishing wire dies is more than a finishing step. Polishing is a precision-driven process that directly impacts die performance, wire quality, and overall manufacturing efficiency. For diemakers working with carbide or polycrystalline diamond (PCD) material, mastering polishing techniques is essential to producing reliable, high-performance dies that meet demanding specifications.
Wire Drawing Carbide Metal Cutting
PCD Die Blanks for Wire Drawing

PCD Die Blanks for Wire Drawing

Hyperion Materials & Technologies offers a complete portfolio of Compax™ PCD Die blanks. High-quality Compax PCD die blanks empower diemakers to produce consistent, high-quality wire dies that are less likely to deform or change shape during wire drawing.
Wire Drawing PCD
Magnet Powder Compaction Tooling

Magnet Production with Precise Compaction Tooling

Inconsistent press results and press downtime erode profitability for manufacturers of permanent magnets. Hyperion offers a stable supply of expertly engineered compaction tooling that provides consistent results in high-volume pressing of permanent magnets.
Carbide
Aerospace Machining Solutions

Aerospace Machining Solutions: Materials, Technologies & Equipment

Differentiation in aerospace machining is driven by outperforming existing solutions. Enhanced quality and productivity from superhard material solutions allow toolmakers and original equipment manufacturers to deliver better performing, more reliable tools and components, faster than ever before.
Carbide Carbide Rods Diamond Carbide Metal Cutting PCD PCBN
Diamond Grit for Sawing, Drilling, and Coring Tools

Cut Stronger, Last Longer: Diamond Grit for High-Performance Sawing and Coring Tools

In today’s high-performance sawing and coring applications, toolmakers face increasing pressure to deliver tools that can withstand extreme conditions and maintain exacting tolerances. From cutting abrasive materials like reinforced concrete to developing precise mining tools, toolmakers must utilize the correct superabrasive grit materials to develop high-performance and consistent tooling that cuts faster and lasts longer.
Diamond
Fiber Optic Coating Dies

Fiber Optic Coating Dies for Reduced Downtime and Signal Loss

High-volume fiber optic cable manufacturing demands speed, consistency, and minimal waste. Produced with advanced materials and precision machining capabilities, Precision Solutions by Hyperion’s fiber optic coating dies help manufacturers improve coating consistency to minimize signal attenuation and reduce costly downtime.
Wire Drawing
Punch Regrinding to Extend Tool Life and Maintain Can Quality

Punch Regrinding to Extend Tool Life and Maintain Can Quality

The lifespan of can tooling equipment varies among specific parts. While cupper and necker tooling last years without intervention, components involved in the ironing process incur wear much faster. Hyperion Materials & Technologies has decades of expertise in regrinding punches and rings to extend tool life without compromising can quality.
Can Tooling
Increase Tool Life When Machining Inconel 718

How to Increase Tool Life When Machining Inconel 718

Global passenger traffic is projected to exceed 10 billion in 2025, marking a 6% increase over 2024 and more than 16% above pre-pandemic levels. To meet this surge, commercial aircraft manufacturers are facing record backlogs, prompting airlines to extend fleet lifespans and driving demand for durable, long-lasting components. Aerospace OEMs are under pressure to scale production and are investing heavily in a modern, fuel-efficient aircraft. Achieving production goals requires high-performance tooling capable of machining advanced superalloys, like Inconel 718, with precision and reliability.
PCBN
How to Increase Hybrid Grinding Wheel Lifespan

How to Increase Hybrid Grinding Wheels Lifespan

Toolmakers are shifting to hybrid grinding wheels over standard polyamide options due to their ability to deliver up to 10 times greater grinding performance, enabling faster material removal, superior surface finishes, and shorter cycle times.
Diamond
A Comparative Analysis between Hyperion and Competition Carbide Grades

A Comparative Analysis between Hyperion and Performance Carbide Grades

Total cost of ownership is an important factor to consider in any purchasing decision. When selecting materials for toolmaking applications where performance and precision are required, a long-term view becomes even more critical. By investing more initially in quality carbide rod tool blanks, toolmakers can win big on both cost and reputation.
Carbide Carbide Rods Research and Development
Understanding the Correct Saw Tip for Your Cutting Tool

Understanding the Correct Saw Tip for Your Cutting Tool

Whether the objective is to develop tooling to seamlessly cut through Inconel and titanium or stainless and high-alloy steels, selecting the appropriate saw tip material, such as tungsten carbide or cermet, is crucial for optimal tool performance and longevity. Understanding each material's key characteristics is essential for enhancing cutting performance, durability, and consistency to ensure the most suitable choice for tooling.
Carbide Sawing Carbide Metal Cutting
How to Clean Can Tooling Dies and Parts

How to Clean Can Tooling Dies and Parts

Costs build when can tooling equipment is not well maintained: scrap increases, quality declines, and downtime becomes more frequent. The Can Tooling experts at Hyperion Materials and Technologies researched the safest, most cost-effective solution to polishing ironing dies while ensuring rings remain within specification. By implementing the procedure found to be most effective, can makers avoid costly regrinding and improve the lifespan of ironing dies.
Can Tooling
Achieve Exceptional Slurry Savings When Polishing Silicon Carbide Wafers

Achieve Exceptional Slurry Savings When Polishing Silicon Carbide Wafers

Toolmakers aim to achieve consistent material removal with minimal surface damage at every step of the wafer manufacturing process when processing superhard substrates. Silicon carbide (SiC), which has attracted significant attention from semiconductor manufacturers seeking to overcome efficiency challenges in semiconductor machining, presents considerable challenges in effectively polishing the material without surface damage.
Diamond
Can Manufacturing Guide

Can Making Process Guide

Improve production efficiency with can making guide on optimizing tooling design and process parameters to minimize spoilage by reducing tear-offs and defects.
Can Tooling
Wound Care Die Cutting

Maximize Efficiency and Quality in Wound Care with Rotary Die Cutters

Discover how Hyperion is transforming wound care production and ensuring manufacturers deliver the highest quality products efficiently. Read on to unlock the full potential of rotary die cutting in your manufacturing processes.
Rotary Cutters
How to maximize grinding performance for Technical Ceramics

Maximizing Grinding Performance for Technical Ceramics

As the demand for reinforced ceramics continues to grow in key markets where technology, safety, and performance are crucial, wheel manufacturers cannot afford to lose performance and productivity due to using inadequate grinding materials.
Diamond
Inconel 718 Machining

Maximizing Tooling Efficiency for Inconel 718 Machining

Inconel 718 has become the standard for a wide range of aerospace engine components, including discs, blades and casings. This superalloy’s ability to maintain toughness at high temperatures, it’s corrosion resistance and light weight make it a critical material for aerospace component manufacturers to work with.
Carbide Carbide Rods
The Right Carbide for Superalloys

The Right Carbide for Superalloys Reduces Tooling Replacement Costs

Hyperion Materials & Technologies partnered with a US-based manufacturer of turbine and jet engine components to improve their margins and machining operations by bringing tool manufacturing in-house. By vertically integrating the sourcing of tungsten carbide rods and tool manufacturing, the company more than doubled tool life, while simultaneously decreasing cost per tool by 46%.
Carbide Carbide Rods
Improving Final Part Quality

Improving Final Part Quality with the Right Carbide Grade

Competing for projects with major aerospace manufacturers like Boeing and Airbus requires toolmakers to provide tools that offer a unique advantage over other toolmakers. For one US-based toolmaker, this meant providing a tool that could provide a better surface finish on the hardened steel components that their client was milling. Working with Hyperion Materials & Technologies, the toolmaker selected a grade specific to the application that helped them to win the business over other qualified vendors.
Carbide Carbide Rods
Cylindrical Battery Cell Production

Cylindrical Battery Cell Production – How to Optimize Durability & Performance

Driven by recent shifts in consumer preferences, the rising demand for clean energy solutions has placed significant pressure on cylindrical cell battery manufacturers. The mass production of cylindrical battery cells requires tooling with exceptional hardness and wear resistance to endure the abrasive conditions of the manufacturing process, along with the dimensional stability to ensure precise and reliable product quality.
Can Tooling
3 Carbide Rod Blank Designs to Address Challenges

Titanium Machining - 3 Carbide Rod Blank Designs to Address Challenges

Machining titanium is notoriously challenging due to its low thermal conductivity, which can lead to rapid tool wear, thermal deformation, and workpiece distortion. Additionally, the long, abrasive chips produced during titanium machining further increase friction and heat, placing significant strain on cutting tools.
Carbide Carbide Rods
Troubleshooting Elephant Foot Issues

Troubleshooting Elephant Foot Issues

The production of high-quality two-piece aluminum beverage cans requires meticulous attention to detail. One common challenge faced by can manufacturers is the formation of defects, such as elephant foot, which can significantly impact product quality and yield.
Can Tooling
Precision EDM Blocks for Optimized Electronic Stamping

Precision EDM Blocks for Optimized Electronic Stamping

In the demanding landscape of electronic manufacturing, precision and efficiency are paramount. Stamping technology, a critical component of connector production, relies on high-performance tooling to meet the rigorous requirements of modern applications. EDM blocks, the foundational material for stamping tools, play a pivotal role in determining overall manufacturing efficiency and product quality.
CraftAlloy™ Carbide Core Pins: Improve Core Deflection and Tool Life

CraftAlloy™ Carbide Core Pins: Improve Core Deflection and Tool Life

An independent study conducted by the Plastics Engineering Technology (PLET) program at Penn State Erie – The Behrend College has validated the superior performance of Precision Solutions by Hyperion’s CraftAlloy™ tungsten carbide core pins in plastic injection molding compared to traditional stainless steel options.
Carbide
Revisiting DZ07: Enhancing Performance in Expanding Applications

Revisiting DZ07: Enhancing Performance in Expanding Applications

Carbide grade DZ07 was initially developed to meet NORSOK’s updated carbide specifications for components and tooling used in the oil and gas industry. However, the exceptional mechanical properties have proven DZ07 to be valuable in meeting the evolving needs of critical components in a variety of other demanding applications outside its initial scope.
Carbide
Boosting Sic Wafer Processing Performance

Ultra-Fine Diamond Slurry Boosts SiC Wafer Processing Performance

To meet the surging demands of the innovative electronic industry, manufacturers face the unique challenge of developing high-powered semiconductors faster and more efficiently. Emerging materials like silicon carbide (SiC) have garnered significant attention due to their superior properties, enabling lower energy consumption, faster switching, and extended battery life. SiC is a high-quality material frequently used in semiconductor chip production; however, tool manufacturers face a challenge refining their SiC wafer production processes and material removal methods to unlock the full potential of this material.
Diamond
Cermet Saw Tip Blanks Catalog

Cermet Saw Tip Blanks for Challenging Sawing Conditions

Toolmakers constantly strive to develop high-performance tooling for challenging sawing conditions. Choosing the correct material grades and blanks can be the difference between utilizing a tool that lasts longer and performs consistently or a tool that breaks down quicker due to extreme heat conditions, wear and tear, and cutting forces.  
Carbide Sawing Carbide Metal Cutting
Custom Insert Blanks Catalog

Full-Service Supplier for Customized Insert Blanks

From carbide and cermet grade selection to preform creation, Hyperion Materials & Technologies controls the value stream from powder to final sintered blanks, so toolmakers can accelerate final tooling insert production. As the world’s leading manufacturer of customized insert blanks made from cemented carbide and cermet material, Hyperion designs specialty carbide and cermet insert blanks for specific customer situations, leveraging its premium portfolio of industry-proven grades.
Carbide Gears Hobs & Blanks Carbide Metal Cutting Research and Development
Boost Steel Mill Performance with CIC™

Boost Steel Mill Performance & Efficiency with CIC™ Technology

Modern steel mills face the constant challenge of balancing productivity, efficiency, and product quality to remain competitive and meet the growing needs of global markets. Traditional rolling equipment, such as conventional composite rolls and rolls made of cast iron or steel, has served the industry well, but faces inherent performance limitations in the harsh conditions of steel production.
Carbide Rolls
Electric Vehicle Battery & Fuel Cell Production

Die Cutting Solutions for Electric Vehicle Batteries

The recent growth in demand for electric vehicles (EV) and fuel cell technologies necessitates high-volume production of intricate battery and fuel cell components that prioritize precision and efficiency. Hyperion Materials & Technologies’ rotary die cutting solutions empower manufacturers to achieve cost-effective and scalable manufacturing to meet the increasing demand for clean energy vehicles.
Rotary Cutters
How Spike Nickel Diamond Coatings Enhance Ceramic Grinding

How Spike Nickel Diamond Coatings Enhance Ceramic Grinding

The demand for reinforced ceramics has seen steady growth in key markets where technology, safety, and performance are crucial. The aerospace and automotive industries have increasingly adopted reinforced ceramics, such as silicon carbide (SiC) or silicon nitride (Si3N4), due to their performance advantages, weight reduction, and improved efficiency over traditional ceramic materials. Reinforced ceramic materials boast a significantly lower density than traditional high-temperature alloys, resulting in an excellent alternative material for engines to enhance fuel efficiency and travel range.
Diamond
5 Considerations when Selecting Fiber Placement Blades

5 Considerations when Selecting Fiber Placement Blades

Choosing the right AFP or ATL blade is essential to support aerospace manufacturing efficiency. Learn the five key factors to consider when selecting blades.
Carbide
Eliminating Common Necker Match Gap Issues in Can Production

Eliminating 3 Common Necker Match Gap Issues in Can Production

Match gap on the necker is defined as the radial clearance between necking die inner diameter and the knock-out outer diameter. Knowledge of the match gap and how it is impacted by production can resolve common necker spoilage issues.
Can Tooling
From Powder to Preforms

Your 1-Stop Shop for Carbide Rods, Precision Ground to Your Specifications

From carbide grade selection to preforms creation, Hyperion Materials & Technologies makes it as easy as possible to accelerate your tooling production. Toolmakers can focus on the finishing details that add value to cutting tools while Hyperion ensures the quality of carbide rods and tailored preform finishing.
Carbide Rods
4 Strategies to Prevent Cutting Tool Quality Failure

4 Strategies to Prevent Cutting Tool Quality Failure

Cutting tool quality failures pose significant risks to toolmakers due to their potentially severe repercussions, such as substantial financial losses, operational disruptions, and severe reputational damage. Toolmakers can make some easy evaluations about their supplier’s quality and safety processes to minimize the risk of quality failures.
Carbide Rods
Compaction Press Tooling

PM Compaction Press Tooling for Consistent, High Quality Parts

Compaction press tooling for powdered metallurgy requires engineering expertise and high-precision manufacturing to create effective pressed components. Dura-Metal Products Corporation, a vital part of Precision Solutions by Hyperion®, has over 50 years of experience developing the critical components to make effective PM compaction press tooling that meets the requirements of demanding components manufacturers.
Carbide
Choosing the Right Blank Supplier

Choosing the Right Blank Supplier for your Next Insert Project

For toolmakers focused on their next metal cutting insert project, choosing the best insert blank supplier to provide high-quality insert blanks can be difficult. This decision can significantly impact operational efficiencies and competitive edge. How should you select a quality, reliable supplier of carbide tool blanks? Should you source from a specialized supplier solely focused on blank production or rely on a supplier who produces blanks and final tools that compete with the inserts they manufacture?
Carbide Gears Hobs & Blanks Carbide Metal Cutting Research and Development
Micro Drilling Tooling

Micro Drilling - Tools to Boost Performance

Attention to detail becomes increasingly crucial as tool size decreases, up to measuring precision and performance in micrometers for micro drilling tooling. Only specialized and precision driven carbide rod suppliers can create tailor-made performance carbide rods that meet the high-quality standards and production efficiency that the micro drilling world requires.
Carbide Carbide Rods
Submicron PCD Blanks Boost Wire Drawing Productivity for High-Strength Steel Cord Wires

6 ways Submicron PCD Blanks Boost Wire Drawing Productivity for High-Strength Steel Cord Wires

With a heightened demand for the development of heavier vehicles such as electric vehicles and SUVs, tiremakers are constantly looking for ways to develop stronger, safer, and lighter tires. To achieve longer-lasting tires, tiremakers require high-tensile wires. High-tensile strength wires can be very difficult to draw consistently due to the stability and wear resistance needed throughout the wire drawing process.
Wire Drawing Carbide Metal Cutting PCD
5 Ways PCD Improves Productivity & Performance for Woodworking Tools

PCD Helps Boost Woodworking Productivity & Tool Performance by Maximizing Tool Longevity and Cost Savings

In a fast-paced world where mass production, speed, efficiency, and precision are necessary, choosing the correct material to meet the rigorous demands of woodworking tools is critical for toolmakers.
PCD
Optimum Cup Size & Diameter Reduction

Optimum Cup Size & Diameter Reduction

Achieving optimal can production requires a delicate balance between material usage, forming efficiency, and final product quality. This article explores the critical role of drawing ratios and diameter reduction in two-piece can manufacturing, explaining the theoretical background, practical considerations, and the impact on cup size selection.
Can Tooling
Troubleshoot High Hardness and Low Elasticity in Aerospace Tooling

Troubleshoot High Hardness and Low Elasticity in Aerospace Tooling

In the dynamic world of aerospace manufacturing, precision and reliability are paramount. Titanium, with its exceptional properties of high hardness, strength, and corrosion resistance, stands as a cornerstone material for aerospace applications. However, creating high-performance tools for machining titanium presents unique challenges. Toolmakers have constant pressure to provide innovative aerospace tooling solutions to improve machining efficiency, reduce cycle times, and enhance overall productivity.
Carbide Rods
4 Ways Regrinding a Rotary Cutter Can Save You Money

4 Ways Regrinding a Rotary Cutter Can Save You Money

In this article, the rotary cutters team at Hyperion Materials & Technologies explores the significant financial benefits and environmental impacts of regular resharpening and regrinding maintenance for manufacturers who utilize rotary cutting and slitting solutions.
Rotary Cutters
Steel Cord Mechanics for Longer-Lasting Tires

Steel Cord Mechanics for Longer-Lasting Tires

The rapid expansion of the electric vehicle market and the growing demand for larger cars such as SUVs have increased the need for high-quality steel cords in tires. This demand is driven by the increased weight of these vehicles and the ongoing research into longer-lasting tires. Understanding the mechanics of steel cord reinforcement and utilizing the proper super-hard materials to develop high-tensile wires is critical in delivering longer-lasting tires.
Wire Drawing Carbide Metal Cutting
Cemented Carbide Nibs Catalog

Cemented Carbide Nibs Catalog

The Hyperion Materials & Technologies carbide nibs catalog details a complete portfolio of cemented carbide die blanks for ferrous and non-ferrous wire drawing applications. This catalog includes a full range of standard dimensions with impeccable geometry providing tight dimensional tolerance and perfect coaxiality and meeting point, including the R-Series, DIN, ISO, JIS, EDM, and large die blanks, as well as offerings including as-sintered, outer diameter ground, and cased rough core drawing nib blanks.
Carbide Wire Drawing Carbide Metal Cutting
3 Steps to Supply Chain Security for Tool-Grade Tungsten Carbide Rods

3 Steps to Supply Chain Security for Tool-Grade Tungsten Carbide Rods

The availability of carbide rod blanks plays a crucial role in meeting your customers’ delivery requirements for drills, endmills, reamers and other cutting tools. The ability to deliver and receive carbide rod blanks on time depends on a complicated global supply chain ecosystem, built on limited mining of natural resources, geographic and political considerations, and the ability and location of the manufacture and stocking of carbide rods.
Carbide Carbide Rods
How Copper & Silver Coated Diamonds Boost WC Flute Grinding Life

How Copper & Silver Coated Diamonds Boost WC Flute Grinding Life

WC (tungsten carbide) flute grinding is a manufacturing process of extremely hard and wear-resistant material that shapes the grooves or channels for cutting tools to maintain a sharp edge during heavy use. These flutes are essential for chip evacuation during machining and ensure proper chip flow, better surface finish and overall tool performance. However, WC flute grinding involves removing a significant amount of material from the tool, which generates heat buildup, affecting tool life and performance.
Diamond
Hyperion enables improved silicon carbide wafer production with reduced CMP polishing

Hyperion enables improved silicon carbide wafer production with reduced CMP polishing

The surging demand for SiC in the booming semiconductor market pushes toolmakers to fine-tune their production methods constantly. Chemical Mechanical Polishing (CMP) is a critical stage in the SiC wafer processing stage that removes possible surface defects in the SiC Wafer. However, a time-sensitive process often serves as a bottleneck that impacts efficiency output. Hyperion offers an innovative solution, a submicron diamond slurry that improves SiC Wafer production by reducing the final CMP stage up to 50%.
Diamond
Analysis & Troubleshooting of Can Punch Failure Modes

Analysis & Troubleshooting of Can Punch Failure Modes

Optimal performance of the can punch is dependent on two key factors: meticulous design and proper bodymaker working conditions. The synergy between a perfectly designed can punch and properly configured bodymaker can lead to improved performance and significant cost savings for can makers.
Can Tooling
Optimizing Coolant Channels in Tool Design

4 Coolant Hole Considerations That Help Maximize Round Tool Performance

In high heat or high friction applications, heat dissipation and chip evacuation play a critical role in the performance of your cutting tool. Coolant channels can help mitigate these challenges, and choosing the right coolant hole geometry allows you to tailor tool performance to meet your customers’ needs.
Carbide Carbide Rods
Advantages of broad product portfolio

Advantages of a supplier with a wide range of standard coolant carbide rods

As a toolmaker, you have to meet the diverse needs of end users and ensure the utmost efficiency and performance. Therefore you rely on dependable suplliers such as for carbide rod blanks with coolant channels.
Carbide Carbide Rods
Importance of Surface Finish and Geometry: Reduce Tear off Rates with Proper Ironing Die Design

The Importance of Surface Finish and Geometry for Reducing Tear off Rates with Proper Ironing Die Design

The ironing process in the bodymaker machine is a critical step for the manufacturing of drawn and wall-ironed aluminum cans. To ensure the production of high-quality can bodies with low tear off rates, proper ironing die design is essential. Two of the most important factors to consider for designing optimized ironing dies are geometry and surface finish.
Can Tooling
RTP Powder Brochure

Ready To Press Powder Brochure

Hyperion Materials & Technologies' Ready-to-Press Powder brochure includes a wealth of information about many standard and custom carbide grades.
Carbide Research and Development
4 Considerations When Selecting Between PCD & Carbide for Your Wire Drawing Process

PCD vs Carbide: What Material is the Best Option for your Wire Drawing Application?

The wire drawing process can be extremely complicated, because it causes a significant strain on both the wire being manufactured and the die used to form it. If the process is handled correctly, you avoid premature breakage, scratching, microcavities on the surface or severely stressed wire that is difficult to draw.
Carbide Wire Drawing Carbide Metal Cutting PCD
Precision Solutions by Hyperion™: The Hard Line

Precision Solutions by Hyperion™: The Hard Line

Precision Solutions by Hyperion™, a business unit of Hyperion Materials & Technologies, specializes in the precision manufacturing of hard and ultra-hard components. Carefully formed and curated over the past few years, Precision Solutions has become the leading provider of high-precision components to a wide range of industries, including the aerospace, energy, automotive, medical, electronics, and general industrial sectors.
Research and Development
Benefits of a non-rival supplier

The Benefits of Using a Blank-only Supplier

When it comes to the manufacturing of carbide tools, toolmakers face a crucial decision: Should they source carbide tool blanks from a specialized supplier that solely focuses on blank production, or should they rely on a competitor who produces both blanks and final tools? Specialized, blank-only suppliers offer unique benefits for carbide toolmaker when compared to blank suppliers who also manufacture tools that compete with your end-product.
Carbide Carbide Rods
Importance of Differential of Friction on Can Body Ironing

Reduce tear-offs with optimal differential of friction and can punch texturization

A well-designed ironing process to form the can body will improve the quality of the can, reduce the rate of tear-offs, and improve the overall performance of the entire can making line.
Can Tooling
Diamond Compounds & Slurries Brochure

Diamond Compounds & Slurries Catalog

The diamond compounds and slurries catalog from Hyperion Materials & Technologies offers a complete portfolio of diamond and cBN micron-sized powder and liquid paste for lapping and polishing ferrous and nonferrous materials.
Diamond
Compax™ PCD Tool Blanks and Inserts Catalog

Compax™ PCD Tool Blanks and Inserts Catalog

Download our Compax™ PCD Tool Blanks and Inserts Catalog to learn more about Hyperion's superior polycrystalline diamond (PCD) products.
PCD
BZN™ Compacts Tool Blanks and Inserts Catalog

BZN™ Compacts Tool Blanks and Inserts Catalog

Download our BZN™ Compacts Tool Blanks and Inserts catalog to browse our complete line of high quality polycrystalline cubic boron nitride (PCBN) products.
PCBN
Carbide Grade CR9C Showing Exceptional Corrosion and Cavitation Resistance in Subsea Applications

Carbide Grade CR9C Showing Exceptional Corrosion and Cavitation Resistance in Subsea Applications

The harsh environment of subsea drilling poses significant challenges to the energy industry and the toolmakers that serve it. With the high operating costs of subsea platforms and concerns about safety and reliability, the use of reliable, high-performance materials in these environments is paramount.
Carbide Research and Development
How CBN Boosts Honing Productivity in Automotive and Oil & Gas Applications

Hyperion's Innovative CBN Grade Boosts Honing Productivity

Honing is an essential manufacturing process for finishing precision components and producing engine components such as valves, cylinder block liners, pipes, tubes, and pump parts within the automotive and oil & gas industries.
Diamond
Micron Products Catalog

Micron Products Catalog

The micron products catalog from Hyperion Materials & Technologies offers a complete portfolio of diamond and cBN micron-sized abrasives to meet the needs of tool makers. This catalog includes diamond powders and cBN powders for demanding applications in grinding, polishing, lapping, and finishing hardened ferrous and nonferrous materials.
Diamond
6 Key Factors to Consider When Producing a High-Quality Saw Blade

6 Key Considerations to Improve How You Produce a High-Quality Saw Blade

High-quality saw blades are more useful than ever, especially for the woodworking, metalworking, stone and construction, and fabrication industries. Toolmakers constantly aim to create consistent, high-quality saw blades because of their superior cutting performance, which delivers precise and accurate cuts over various cutting applications, and their durability, which helps produce efficient and cost-effective cutting tools.
Sawing Carbide Metal Cutting
Reduce risk of can defects through proper cupper match gap design

Reduce risk of can defects through proper cupper match gap design

A well-designed match gap on the cupper press lays the foundation for creating a high-quality aluminum can body by producing defect free cups.
Can Tooling
Borazon™ CBN Catalog

Abrasives Catalog: Borazon™ CBN

The Borazon™ CBN catalog from Hyperion Materials & Technologies offers a completed portfolio of cubic boron nitride abrasives to meet the needs of tool makers. This catalog of Borazon CBN products includes cBN superabrasives for vitrified, metal, resin, and electroplated bond systems to best fit your application needs.
Diamond
PCD Increases the Productivity of Machining CFRP for the Aerospace Industry

PCD Increases the Productivity of Machining CFRP for the Aerospace Industry

Carbon fiber reinforced polymer (CFRP) is a composite material widely used in the aerospace industry due to its high strength-to-weight ratio. It offers a range of benefits, including weight savings, corrosion resistance, fatigue resistance, design flexibility, and improved fuel efficiency. These benefits make CFRP an attractive material for aerospace applications where high performance and efficiency are critical.
PCD Research and Development
Carbide Rods Applications and Grades

How to Choose your Carbide Grade

Tools made of tungsten carbide are used in a variety of industries and applications, due to their high strength, hardness, and resistance to wear and heat. But how do you select from all the available carbide grades the carbide grade for your tool application?
Carbide Carbide Rods Research and Development
Benefits of Diamond Coating

The Benefits of Diamond Coating For Creating High Performance Carbide Tools

Don't miss the opportunity to explore the unique solution of diamond-coated 10% cobalt carbide and the validated grades K10F and K06F. Take advantage of Hyperion's expertise in cemented carbide and diamond coatings to engineer tools that optimize productivity and tool life.
Carbide Carbide Rods Research and Development
Coolant Rods improve performance

Four ways carbide rods with coolant channels improve your performance

Explore the cutting-edge technology behind carbide rods with internal coolant channels and witness how they are improving machining operations. Uncover the multitude of benefits, from superior performance to extended tool life and precise results
Carbide Carbide Rods Research and Development
Vassena Filiere Case Study

Case Study: Hyperion Uses Additive Manufacturing to Help Customer Develop Extra-Long Drawing Die

Vassena Filiere S.R.L., a leading supplier of wire drawing dies based in Italy, was inspired to manufacture a new pressure die to improve wire lubrication and drawing performance.
Wire Drawing Research and Development
UPM Diamond Improves Tool Life

UPM diamond powder improves semiconductor processing

One scratch or chip on the dicing edge could lead to a total loss of value to an entire silicon or silicon carbide (SiC) wafer, making it essential to utilize high-quality material to process the semiconductor material.
Diamond Research and Development
DZ07 Carbide Grade TechNote

DZ07 Carbide Grade Meets NORSOK Requirements

Changing requirements for balancing mechanical properties of impact resistance and erosion resistance in oil and gas drilling are influencing the tools and components used in upstream oil and gas operations. Experts at Hyperion have innovated a new carbide grade to meet these requirements.
Carbide Research and Development
Carbide Rods Catalog

Hyperion Carbide Rods Complete Portfolio

Download our carbide rod catalog to browse our complete product portfolio, including rods and preforms from AFC Hartmetall and Hyperion.
Carbide Carbide Rods
Fluorescent industrial diamonds filling gaps in unlikely applications

Fluorescent industrial diamonds filling gaps in unlikely applications

Hyperion Materials & Technologies has developed expertise in producing diamonds with specific defects, or color centers, that can provide tailored properties required by a customer’s specific application.
Diamond Research and Development
Expertise in traditional drilling applications provides boost to emerging technologies such as geothermal energy

Expertise in traditional drilling applications provides boost to emerging technologies such as geothermal energy

Helping companies get better at responsibly and efficiently extracting resources and producing energy is fascinating work that can lead to developing new solutions for emerging technologies, including geothermal energy.
Carbide
Expertise in materials science yields higher performing PCBN grades for hard part turning

Expertise in materials science yields higher performing grades for hardened steel machining

Cutting tool performance demands continue to evolve as toolmakers require higher performing products to turn increasingly challenging hardened steels.
PCBN Research and Development
Hyperion’s engineers develop smart solution for rotary cutter operations

Hyperion’s engineers develop smart solution for rotary cutter operations

Download our latest TechNote to learn more about our innovative IQUT solution.
Rotary Cutters Research and Development
R&D develops new process to produce larger Versimax blanks

R&D develops new process to produce larger Versimax™ blanks

Find out how Hyperion Materials & Technologies' R&D experts developed larger Versimax™ blanks.
PCD Research and Development
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Carbide
Sawing
Can Tooling
Carbide Rolls
Wire Drawing
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Carbide Rods
Diamond
Carbide Metal Cutting
PCD
PCBN
Rotary Cutters
Research and Development