Compax® PCD Werkzeugrohlinge

Polycrystalline diamond blanks and cut shapes for round tools and inserts that provide exceptional accuracy and cutting performance

Compax® PCD tool blanks are a premium polycrystalline diamond product line of full-round blanks and cut tips manufactured to offer the highest levels of performance, dimensional consistency, and microstructural integrity used in the most precision machining applications.

Hyperion's Compax® round tool blanks are widely applied in machining non-ferrous and non-metallic materials. The tungsten carbide substrate of the blank provides mechanical support to the diamond layer, increasing its impact strength and allowing it to braze attachments in finished tool fabrication easily.

Hyperion manufactures a complete line of high-quality sintered Compax PCD in various sizes and shapes. Hyperion offers a 58mm usable diameter blank in overall thicknesses ranging from 0.6 mm to 8.0 mm in standard, tight tolerance, and thick PCD layers.

Produktgruppen

PCD

Typ: Vollrunde / geschnittene Stücke

Anzahl der Sorten: 6

Beschreibung: PCD-Rundwerkzeugrohlinge mit einem Durchmesser von 58 mm sind mit verschiedenen Schichtdicken von polykristallinem Diamant erhältlich. Schneideservice auch nach individuellem Wunsch möglich.

Hyperion polycrystalline diamond (PCD)

Typ: Runde / Dicke Stücke

Abmessungen: wie unten angefordert

Beschreibung: Rundwerkzeugrohlinge mit einer Gesamtlänge von 13 mm. Das Produkt wird mit einer polykristallinen Diamantschichtdicke von entweder 2,5 oder 4,0 mm (je nach Durchmesser) geliefert. Erhältlich in Durchmessern von 1,5 bis 8 mm.

 

Hyperion solid Compax PCD round tools

Typ: Runde / Dicke Stücke

Abmessungen: wie unten angefordert

Beschreibung: Rundwerkzeugrohlinge mit einer Gesamtlänge von 13 mm. Das Produkt wird mit einer polykristallinen Diamantschichtdicke von entweder 2,5 oder 4,0 mm (je nach Durchmesser) geliefert. Erhältlich in Durchmessern von 1,5 bis 8 mm.

 

Hyperion thick Compax PCD round tool

Compax® PCD Tool Blanks Applications

 

Compax PCD tool blanks are used in automotive, aerospace, construction, and electronic machining applications. PCD excels in machining aluminum, copper, carbide, ceramics, wood, plastics, and other non ferrous and non metallic materials.

 

Compax® PCD Tool Blanks Benefits

 

PCD consists of diamond particles sintered together with a metallic binder at high temperatures and pressures and features a tungsten carbide substrate. It combines high hardness, high abrasion resistance, a low coefficient of friction, and good impact resistance. The mechanical support of the diamond abrasive layer increases its impact strength and allows ease of braze attachment in finished tool fabrication.

Hyperion has developed Compax PCD to enhance part quality and reduce production costs by generating a higher material removal rate and improved cycle times, providing more parts per shift. Thus, it offers significantly faster cutting speeds, improved workpiece quality with excellent dimensional control, consistent surface finishes, reduced scrap, and longer tool lifespans than conventional cutting tools.

Hyperion offers several grades of Compax® PCD in a wide range of grain sizes.

 

Frequently Asked Questions about Compax® PCD Tool Blanks

What are Compax® PCD tool blanks?

Compax® PCD tool blanks are a premium polycrystalline diamond product line of full-round blanks and cut tips for fabricating hard, non-ferrous materials.

What are the advantages of using Compax PCD tool blanks?

Compax® PCD tool blanks provide several advantages and benefits for machining hardened non-ferrous materials, such as delivering significantly faster cutting speeds, improved production cycles, and longer tool lifespans than conventional cutting tools due to its high hardness, excellent abrasion resistance, low coefficient of friction, and good impact resistance.

How does Compax PCD improve productivity in the toolmaking industry?

Compax PCD improves productivity in the toolmaking industry because its high hardness properties and extended lifespan. Compax PCD provides higher material removal rates, significantly faster cutting speeds, and improved workpiece quality, which can help enhance tool productivity in the toolmaking industry.

What shapes and sizes are available for Compax PCD tool blanks?

Compax PCD tool blanks can be manufactured in various shapes and sizes to meet the needs of toolmakers' hardened machining applications. Hyperion provides Compax PCD tool blanks in discs with a 58 mm usable diameter in overall thicknesses ranging from 0.6 mm to 8.0 mm in standard, tight tolerance, and thick PCD layers.

What common applications utilize Compax PCD tool blanks?

Compax PCD tool blanks are utilized in turning, milling, routing, and sawing applications. It is used to machine hardened non-ferrous materials that create parts for automotive, aerospace, construction, and electronic industries.