定制刀片坯料

定制的硬质合金刀片坯料经过预成型,可形成特定的切削几何形状,以满足您的刀具要求。

金属切削定制刀片坯料是由坚硬耐磨的硬质合金制成的预成型形状或形式产品。刀片坯料由刀具制造商进一步加工成成品刀具,用作螺纹加工、切断、开槽、钻削、铰孔和铣削应用的刀具。刀片坯料以近净成形的形式提供定制,以满足客户所需刀具应用的特定切削几何形状。近净成形刀片坯料最大限度地减少了客户对额外成型和磨削的需求。

刀片坯料通常使用计算机数控铣床加工成所需的刀具形状和尺寸。成品刀具可以使用化学气相沉积(CVD)、物理气相沉积(PVD)或其他金刚石涂层进行涂层处理,以提高性能并延长刀具寿命。海博锐提供适用于刀片坯料的硬质合金牌号,这些牌号已通过各种涂层供应商的认证。

海博锐材料科技可根据每个客户的独特设计,设计和制造一系列硬质合金坯料,以提高工具的生产率和产量。我们提供三种表面处理选择:

  • 烧结状态

  • 顶面和底面(T&B)精磨

  • T&B和周围精磨

 

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刀片坯料 - 咨询产品

产品分类

海博锐代码:不适用

描述:硬质合金刀片坯料是硬质合金切削刀具的基本构件,由碳化钨(WC)和钴(Co)的混合物在高温下烧结而成。碳化钨提供硬度和耐磨性,而钴则充当粘结剂,赋予坯料韧性。海博锐材料科技提供预制的硬质合金刀片坯料,可根据每位客户独特的设计进行定制。我们提供三种精加工选择:烧结、顶面和底面(T&B)精磨以及T&B和周围精磨。

Hyperion cemented carbide and cermet insert blanks

Custom Insert Blanks Applications

 

Custom insert blanks are used in turning, milling, and drilling applications to develop finished cutting tools and are an advantageous option over traditional solid cutting tools. Insert blanks provide several benefits in shaping and cutting tools, such as tool versatility, extended tool life, improved machining performance, and reduced machine downtimes.

 

Custom Insert Blanks Products

 

We create your uniquely designed custom insert blank in complex 2D & 3D geometries, near-net-shape designs, and finished sintered geometries. In addition, we have a wide range of carbide grades, from general purpose to application specific grades. Hyperion has formulated some of the industry-leading grades to tackle your challenging metal-cutting application.

Frequently Asked Questions about Custom Insert Blanks

What are custom insert blanks?

Custom insert blanks are cemented tungsten carbide blanks manufactured to the desired customer geometry by pressing cemented carbide powder to the shape and sintering at high temperature and pressure to achieve the desired strength and hardness.

What materials are used to make custom insert blanks?

Custom insert blanks can be made from various materials, such as tungsten carbide and ceramics, depending on the specific machining application and performance requirements. Hyperion specializes in industry-leading cemented tungsten carbide grades to tackle your challenging metal-cutting applications.

What are the benefits of custom insert blanks?

The benefits of custom insert blanks are improved productivity, extended tool life, reduced manufacturing costs, enhanced machining performance, and exceptional versatility. With their ability to enhance efficiency, durability, and cost-effectiveness, custom insert blanks are preferred for manufacturers seeking optimal results in their machining processes.

What machining applications can use custom insert blanks?

Custom insert blanks can be used in a wide range of machining applications, including turning, milling, and drilling applications. Within each application, insert blanks are used for cutting, threading, parting, grooving, and reaming tools.

Can custom insert blanks be coated?

Custom insert blanks can be coated with advanced material coatings, such as chemical vapor deposition (CVD), physcial vapor deposition (PVD), or other diamond coatings. Hyperion grades are qualified at various coatings suppliers.