合成金刚石颗粒

合成金刚石颗粒可提供均匀一致的切割表面,从而提高锯切和研磨应用的精度、性能和生产率。

合成金刚石颗粒是一种超硬磨料,也是世界上最坚硬的材料,具有耐磨性和均匀的晶粒尺寸和形状,使刀具具有一致的切削和磨削性能。此外,金刚石的硬度使其能够比其他材料更长时间地保持锋利,这意味着它可以提供更长的刀具寿命。

金刚石颗粒结合在砂轮或锯片等基底上,以形成均匀、一致的切削表面。人造金刚石颗粒主要用于各种制造应用,兼具极高的硬度、均匀性和一致性,可切削和研磨金属、玻璃和陶瓷等材料。

我们的合成金刚石颗粒有各种尺寸和形状,从粗到细,可用于多种应用。

 

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产品分类

海博锐系列: MBG 600/300

产品数量: 2

描述:标准牌号合成金刚石颗粒设计用于玻璃、硬质合金和PCBN等磨削应用。这些金刚石具有很高的自锐性,呈多角状,可以针对任何应用进行定制。

Hyperion MBG 300 diamond

海博锐系列: MBG 620/610

产品数量: 2

描述:标准牌号合成金刚石设计用于玻璃、水晶和铁氧体等的磨削应用。这些金刚石的晶面和强度可针对任何应用进行定制。

Hyperion MBG 610 mesh diamond

海博锐系列: MBG 680/660/640

产品数量: 3

描述:标准牌号合成金刚石设计用于磨削玻璃、电子和水晶等。晶体形状为立方八面体,可以针对任何应用进行定制。

Hyperion MBG 600 diamond

海博锐系列: MBE

产品数量: 6

描述:专为电子应用设计的定制合成金刚石颗粒。 

Hyperion MBE diamond SEM

Type: Metal Bond Synthetic Mesh Diamonds 

Description: MBS diamond abrasives with tightly controlled shapes and parameters provide precision superabrasives that create highly specialized tooling with ultimate consistency, uniquely tailored to application requirements. 

 

mbs_diamond abrasives

Type: Synthetic mesh diamond powder 

Description: PDS Diamond Abrasives are a versatile, multi-purpose superabrasive utilized in grinding, polishing and lapping workpieces to create high-performance tools for a wide variety of applications. 

Grinding_PDS Diamond

海博锐系列: RVG 810/800

产品数量: 5

描述:标准牌号合成金刚石颗粒设计用于硬质合金、PCD、陶瓷和金属陶瓷磨削等应用。

Hyperion RVG 810D high friability diamond

海博锐系列: RVG、RVG-2和SPR 

产品数量: 13

描述:标准牌号合成金刚石大颗粒设计用于硬质合金、陶瓷和湿法磨削等应用。

Hyperion RVG D medium toughness and friability diamond

海博锐系列: CSG和RB

产品数量: 5

描述:标准牌号合成金刚石颗粒设计用于硬质合金、PCD和重型磨削等应用。

Hyperion  RVG RB-I high toughness diamond

海博锐系列:PDS/MBH/RB 

产品数量:3 

描述:合成单晶金刚石颗粒由经过严格测试的原材料混合物制成,以确保颗粒尺寸受控,最适用于磨削、研磨、珩磨、锯切和抛光应用。 

synmesh pds

Synthetic Mesh Diamond Applications 

 

Synthetic mesh diamonds are often used in applications such as metalworking, woodworking, stone cutting, and automotive industries. They are known for their durability, precision, and consistency in performance, making them an effective abrasive to create a uniform cutting surface for high-precision cutting, grinding, and sawing tools.

In addition to the toolmaking industry, the construction industry uses mesh diamonds for cutting and grinding concrete, stone, and masonry materials. They are also commonly used in engineering for precision grinding and finishing metal components.

 

Synthetic Mesh Diamond Product Range

 

Our industrial synthetic mesh diamonds yield unmatched free-cutting properties, reduced diamond pull-outs, and maximum utilization of every crystal in the bond matrix. In addition, most of our mesh diamonds can be coated to protect the crystal from aggressive grinding conditions. These factors allow the diamonds offered in our mesh diamond product portfolio to provide high-quality performance for tools.

We offer MBS diamonds  for construction, MBG diamonds for glass, stone, and electronics, RVG diamonds for carbide and ceramics, and Synmesh diamonds for a wide variety of grinding, lapping, honing, sawing, and polishing applications.

At Hyperion Materials & Technologies, we develop synthetic mesh diamonds for various applications and solutions for stone, glass, ceramics, carbide, and electronics. Each Hyperion synthetic industrial diamond uses multiple sizes and strengths to produce different product performances.

Hyperion also manufactures a range of Mesh cBN, Micron cBN powders, and high-quality Micron diamond powders.

Frequently Asked Questions about Synthetic Mesh Diamond

What is synthetic mesh diamond?

Synthetic mesh diamond is a synthetic superabrasive material and the hardest material in the world. It provides exceptional abrasion resistance and comes in uniform grain sizes and shapes. It is bonded onto a substrate such as a grinding wheel or saw blade to create consistent cutting and grinding performance for tools.

Are synthetic mesh diamonds used on ferrous or nonferrous materials?

Synthetic mesh diamonds are mainly used in grinding and sawing nonferrous materials, such as metal, glass, and ceramics, to remove excess material from a workpiece to achieve a smooth surface finish. They are not typically used to grind ferrous materials because of the diamond's (carbon's) strong chemical affinity with iron, which causes excessive tool wear.

How are synthetic mesh diamonds different from other abrasive materials?

Synthetic mesh diamonds differ from other abrasive materials due to the tighter and more consistent interweaving or weaving of diamond particles, allowing for a more uniform abrasive action than larger diamond particles or other abrasive materials like sandpaper or abrasive stones.

What are synthetic mesh diamonds used for?

Synthetic mesh diamonds are used for cutting, grinding, sawing, and polishing various materials, such as metal, glass, ceramics, and concrete, by being bonded to saw blades, wire saws, drills, grinding wheels, grinding discs, and more.

What are the benefits of using synthetic mesh diamonds in toolmaking?

Synthetic mesh diamonds offer several benefits in toolmaking, such as superior hardness and wear resistance, exceptional thermal conductivity, low friction and lubricity, high electrical insulation, chemical inertness, and durability for a wide range of cutting, grinding, and polishing materials.

How do synthetic mesh diamonds improve productivity in the toolmaking industry?

Synthetic mesh diamonds improve productivity by allowing for faster, more precise cuts, grinds, and polishes, which can save time and effort in the manufacturing process and lead to increased productivity and cost savings.

Can synthetic mesh diamonds be used for cutting delicate materials?

Synthetic mesh diamonds are used for cutting delicate materials, but it depends on the size and coarseness of the mesh. Fine mesh diamonds can be used for gentle and precise cuts, while coarser mesh diamonds can be used for tougher cuts.

What industries commonly use synthetic mesh diamonds?

Synthetic mesh diamonds are commonly used in toolmaking, construction, engineering, aeronautics, automation, jewelry, and optical industries for cutting, grinding, and polishing various materials.