Rotary Cutter Solutions

High-performance rotary cutting solutions including a broad range of cutting tools and modules capable of cutting at increasing speeds with long-lasting performance

Rotary cutter solutions by Hyperion Materials & Technologies include a wide range of rotative cutting, straight cut, and slitting solutions for converting and processing machine lines for a variety of applications and industries including disposable hygiene, woundcare, pouch packaging, food, fiber, face mask, and electric vehicle (EV) battery and fuel cell manufacturing. Hyperion partners with customers to design, develop, engineer, manufacture and implement cutting solutions that are tailored to their unique needs.


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Product Groups

Type: Multiple

Dimensions: as per drawing/requested

Description: Broad range of rotary cutting tools for a multitude of cutting applications, including face masks, medical, and hygiene products.

Hyperion cemented carbide cutting tools array

Type: Regular Model Rotary Cutter 

Dimensions: as per drawing/requested

Description: Modular solution suitable for a broad range of rotary cutting applications. Provides all the necessary features and components to provide reliable performance and optimized cost.

Hyperion modular model platform for rotary cutting

Type: MICRO Unit

Dimensions: as per drawing/requested

Description: Our smallest cutting solution suitable for a broad range of rotary cutting applications. Provides all the features and components of our Regular model in a smaller, more cost-effective unit.

Rendering of Hyperion's MICRO Unit rotary cutter

Type: PBA Model

Dimensions: as per drawing/requested

Description: Modular and patented PBA (positive bending anvil) rotary cutting solution especially suitable for the production of baby and adult pants. It uses a controlled interference system that enables a compact and lightweight rotary cutting solution with an outstanding lifetime.


Hyperion positive bending anvil (PBA) model

Type: Sleeve

Dimensions: as per drawing/requested

Description: Patented rotary cutter solution delivering extreme flexibility and quick format change. It is suitable for femcare, babyear cuts, and medical applications. The Sleeve technology enables a strong return on total investment while maintaining outstanding cutting performance.


Hyperion sleeve model rotary cutter

Type: Custom Rotary Cutting Solutions

Dimensions: as per drawing/requested

Description: Hyperion is always striving to answer every customer’s need by developing dedicated rotary cutting solutions, which can be suitable to demanding applications or special machine processes, whether it is an existing or a new converting line. 


Hyperion custom rotary cutter solutions


Rotary Cutting Tools

A broad range of tungsten carbide and steel rotary cutting dies and anvils for a multitude of cutting applications including face masks, medical products, and disposable hygiene products.


Regular Model

A modular rotary cutting solution that provides the necessary features and components for a broad range of rotary cutting applications, including babycare, feminine hygiene, adult incontinence products and more. Hyperion Regular Model Rotary Cutter offers reliable performance and optimized total cost of ownership.



The MICRO cutting unit is a compact frame rotary cutter made from Hyperion’s premium grade carbide engineered for optimal installation, size changes, and maintenance. The MICRO unit’s optimized design fits easily into your existing line and enables shorter deliver time of finished products, making it an ideal unit for smaller applications including medical care, packaging, tape cut, ear cut, and straight cut on the Helicut platform.


Positive Bending Anvil (PBA) Model

The PBA Model is a modular rotary cutter with patented positive bending anchor technology that utilizes controlled interference system to enable a compact lightweight rotative cutting solution with an outstanding lifetime. The PBA Model rotary cutter by Hyperion is designed for disposable hygiene products for babycare and adult care.


Sleeve Model

The Sleeve Model rotary cutting solution uses unique "sleeve" technology designed to allow for quick and easy blade changes, eliminating the need to disassemble or remove the entire cutter. This results in less downtime and improved productivity. The precision-machined sleeve also delivers extreme flexibility and accurate alignment for repeatability to ensure consistent cutting quality through format changes.


Custom Cutting Solutions

Rotary cutting, slitting, and straight cut solutions experts can provide engineering design and manufacturing support for custom cutting solutions tailored to specific applications or special machine processes in new or existing converting lines.

Frequently Asked Questions about Rottary Cutter Solutions

What are rotary cutter solutions?

Rotary cutter solutions from Hyperion Materials & Technologies include a broad range of rotary cutting tools, including the rotary cutting dies and anvils, and turnkey cutting and slitting solutions for the converting line that allow for high-speed cutting of materials.

Hyperion partners with customers to design, develop, engineer, manufacture and implement rotative cut, straight cut, and slitting solutions that are tailored to their unique needs

What distinguishes Hyperion’s rotary cutter solutions from others?

Hyperion offers engineering design service and support to analyze the needs of each customer to develop a rotary cutting or slitting solution that is tailored to their exact specifications. Hyperion offers the complete assembly including the cutting element, the anvil that acts as the counterpart, and the frame the holds the assembly together.  

Hyperion is also uniquely positioned with a fully integrated supply chain with total control from the carbide powder to the finished product. This is extended beyond the finished product through Hyperion’s regrinding and resharpening services to extend the life of the cutter and providing carbide recycling services at the end of the tool lifetime. 

What is the manufacturing lead time for a new rotary cutter solution?

Hyperion’s manufacturing lead times for a new rotary cutter solution can range from 6-12 weeks depending on the complexity of the design and unique specifications of the application.  

Where does Hyperion produce its rotary cutter solutions?

From powder to finished product, Hyperion Materials & Technologies’ rotary cutter solutions are produced in France. The powder used in the initial production of parts is sourced from Hyperion’s powder facility in Grenoble while the final rotary cutting dies, anvils, and cutting modules are manufactured in Epinouze. 

Does Hyperion support the carbide recycling for used rotary cutter solutions?

Hyperion Materials & Technologies supports customers with the carbide recycling of used rotary cutter solutions and tooling. Through its Carbide Recycling Program, Hyperion purchases used carbide cutting solutions and tooling from customers to convert them back into usable raw materials for future production.  

To learn more about carbide recycling support for your rotary cutter solutions visit the Hyperion Carbide Recycling  Program page or contact a Hyperion product specialist.