Additional Wire Drawing Solutions
In addition to premium carbide, polycrystalline diamond (PCD), and diamond composite wire die blanks, Hyperion Materials & Technologies provides a range of solutions for wire drawing and adjacent wire processing applications. Solutions include extrusion die blanks, enameling die blanks, shaving die blanks, nozzles, and wear parts designed to improve tool life, process consistency, and wife quality.
Products
Enameling Die Blanks
Type: Enameling Die Blanks and Nozzles
Dimensions: Metric
Description: Advanced carbide, polycrystalline diamond (PCD), and diamond composite enameling die blanks. Hyperion Materials & Technologies supports toolmakers and manufacturers with material options and blank designs tailored to the application, coating process, and finished die geometry.
Extrusion Die Blanks
Type: Carbide Extrusion Die Blanks, Nozzles, and Enameling Die Blanks
Dimensions: Metric
Description: Specialized cemented carbide blanks for wire manufacturing that shape material around a wire. Material grades and designs are tailored to application.
Shaving Die Blanks
Type: Shaving Die
Dimensions: Metric
Description: Shaving die blanks made from cemented carbide grades MP10, ES35 and H11N.
A Wide Range of Solutions for the Wire and Cable Industry
Hyperion supports the wire and cable industry with a broad portfolio of tooling and wear solutions used in extrusion, enameling, shaving, and other wire processing and metal forming applications. These products are designed for toolmakers and manufacturers that need durable materials, precise custom geometries, and consistent performance across demanding production environments.
Hyperion delivers advanced materials expertise, application-specific grade selection, tailored part design, and machining capabilities that support different customer manufacturing needs. Across wire drawing and metal forming applications, Hyperion emphasizes long wear life, precision, and made-to-order solutions that improve uptime, reduce rework, and achieve more predictable tooling performance.
Extrusion Die Blanks and Nozzles
Hyperion offers extrusion die blanks and nozzles for applications that shape or apply coatings around wire. Hyperion solutions support consistent flow, uniform coverage, and long service life with options in carbide, PCD, and diamond composite materials depending on the application. These hard material solutions are especially valuable to toolmakers serving manufacturers of wire, cable, and welding rod.
Enameling Die Blanks and Nozzles
Hyperion enameling die blanks and nozzles support consistent flow, uniform coverage, and long service life when applying enamel around wire. With options in carbide, PCD, and diamond composite materials, Hyperion’s enameling die blanks and nozzles are especially valuable to toolmakers serving high-performance wire and magnet wire manufacturers.
Shaving Die Blanks
Hyperion shaving die blanks are used in draw-peeling and shaving operations to improve wire surface quality through mechanical cutting. Shaving dies are used in demanding applications to produce valve spring wire, spring wire, music wire, and welding wire. Shaving die blanks are available in specific carbide grades designed for ferrous and non-ferrous materials. Hyperion produces high-quality blanks in a variety of standard and custom geometries that deliver long tool life.
Wear Parts for Wire Drawing
Hyperion manufactures a wide range of carbide wear parts for the wire industry such as guide wheels, guide bushes, and crimping wheels. These parts can be produced to customer specifications and supplied as sintered, ground, or polished, helping customers extend service life and maintain reliable performance in high-wear production environments.
Frequently Asked Questions about Wire Drawing Solutions
Hyperion’s adjacent wire drawing solutions support wire processing operations that use specialized tooling beyond traditional drawing dies. Examples of those operations include extrusion, enameling, shaving, and the use of wear components that support wire and cable manufacturing processes.
Hyperion’s products include extrusion die blanks, enameling die blanks, nozzles, shaving die blanks, guide wheels, guide bushes, and crimping wheels. Hyperion also makes metal forming products such as conforming die blanks, planetary die blanks, and nail tooling.
Hyperion’s wire drawing solutions are used in wire and cable manufacturing and related markets where customers need to apply coatings or insulation, improve wire surface quality, or manage wear in production equipment.
Yes. Hyperion has partnerships with recycling partners around the world to ensure a sustainable supply of raw materials and reduce the need to mine for rare earth elements.
