Micron Diamond Powders
Micron diamond powders are ultrafine synthetic diamond particles manufactured with specific strength and toughness characteristics to ensure precisely defined sizes, shapes, and surface properties. Micron diamond powders are used in various industrial applications such as polishing, grinding, and lapping hard and abrasive materials.
By blending the highest quality of synthetic diamond crystals, micron diamond powders provide unprecedented consistency, improve performance, and contain more surface cutting points, ultimately reducing the workpiece's surface roughness. Micron diamond powders are available in a wide range of particle sizes, typically ranging from 0.25 microns to 50 microns. The specific particle size required depends on the application, with smaller particles generally used for polishing and lapping applications, while larger particles are used for grinding applications.
Products
Metal Bond Premium Grade Diamond Powder
Hyperion Code: MBM
Description: Premium micron synthetic diamond powder designed for metal bond systems. Designed for exceptional performance when slicing and dicing during processing of silicon wafers, including lapping of glass and ceramics.
Metal Bond Standard Grade Diamond Powder
Hyperion Code: SJK-5
Description: Standard grade micron synthetic diamond powder designed for metal bond systems. Designed for reliable and secure performance in polishing applications and lapping of glass, wafers, and polycrystalline diamond.
Metal Bond Economy Grade Diamond Powder
Hyperion Code: GMM
Description: Economy grade micron synthetic diamond powder designed for metal bond systems. Designed for dependable performance in gem polishing and precision wire saws applications.
Resin Bond Premium Grade Diamond Powder
Hyperion Code: RVM
Description: Premium micron synthetic diamond powder designed for resin bond systems. Designed for exceptional performance when slicing and dicing during processing of silicon wafers, including lapping of glass and ceramics.
Resin Bond Standard Grade Diamond Powder
Hyperion Code: RJK-1
Description: Standard grade micron synthetic diamond powder designed for resin bond systems. Designed for reliable and secure performance in polishing applications and lapping of glass, wafers, and polycrystalline diamond.
Resin Bond Economy Grade Diamond Powder
Hyperion Code: GRM
Description: Economy grade micron synthetic diamond powder designed for resin bond systems. Designed for dependable performance in gem polishing and precision wire saws applications.
SynMic Diamond Powders
Hyperion Series: SynMic 1/2/4/6/8S/RBH
Number of Products: 6
Description: Full-line series of synthetic monocrystalline micron diamonds designed for lapping and polishing applications for nonferrous metals, ceramics, and natural and artificial stones.
PolyMic Diamond Powders
Description: The detonation process manufactures polycrystalline micron diamond powders and uniquely improves surface finish with no sub-surface damage. Available in size range of 0-0.2 to 6-12 microns.
Hyperion Diamond Powder
Type: Micron and sub-micron synthetic diamond powder
Description: Hyperion Diamond powder is a patented unique diamond with a modified surface containing many fine micro-points that drastically reduce the surface roughness of the workpiece.
PSM Diamond Powder
Type: Micron and sub-micron synthetic diamond powder
Description: A micron-sized diamond solution featuring a uniform blocky shape with high aspect ratios, PSM effectively processes silicon carbide and other hard semiconductor substrates to provide the precision and consistency required to manufacture wafer materials used throughout the electronics industry.
Micron Diamond Powders in the Toolmaking Industry
In the toolmaking industry, micron diamond powder is widely used in cutting tools, such as end mills, drills, and saw blades, due to its high abrasiveness and thermal stability. The high abrasiveness of diamonds allows these tools to cut through materials with greater precision and efficiency. At the same time, its thermal stability ensures that they do not degrade or break down during use.
When used in abrasive tools, micron diamond powders produce a finish finer and smoother than those of other abrasive materials, making it ideal for precision grinding wheels and polishing pads.
In addition to their use in industrial applications, micron diamond powders are excellent conductors of heat and electricity, making them highly recommended for manufacturing electrical and electronic components, such as semiconductors and circuit boards.
Micron Diamond Powders Product Range
At Hyperion Materials & Technologies, we provide a full range of micron diamond powder products. Our Hyperion® Diamond series comprises premium, standard, and economical metal and resin bond diamond powders. We also provide synthetic monocrystalline and polycrystalline micron diamond powder products. Our SynMic product line is a blend of raw materials, each stringently tested to ensure the characteristics are within closely controlled parameters. Our PolyMic product line increases tool productivity and improves surface finish with no sub-surface damage.
Frequently Asked Questions about Micron Diamond Powders
Micron diamond powder is an ultra-fine diamond particle manufactured through a controlled process and available in various particle sizes to produce grinding, lapping, and polishing of hard and abrasive materials.
Micron diamond powders provide several benefits for industrial and electrical applications. It provides:
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High grinding and polishing efficiency.
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Exceptional hardness.
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Consistent quality.
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Longer tool life span.
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Improved surface finish.
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High resistance to chemical attack.
Additionally, it is an excellent conductor of heat and electricity, making it an ideal choice for many industrial applications where high-quality cutting, polishing, and grinding are required.
Micron diamond powders are available in a wide range of particle sizes, typically ranging from 0.25 microns to 50 microns. The specific particle size required depends on the application, with smaller particles generally used for polishing and lapping applications, while larger particles are used for grinding applications.
Micron diamond powders are used in abrasive applications because of their high abrasiveness and thermal stability. It is commonly used to polish and grind various materials, including glass, ceramics, and metals.
Micron diamond powders are often used for grinding hard materials because of their exceptional hardness and thermal stability. Diamond is one of the hardest known materials, making it ideal for grinding hard and brittle materials such as ceramics, glass, and metals. In addition, Micron diamond powders are often used as an abrasive material in grinding and applications, such as grinding wheels and polishing pads.
